Precision Balance
SWock · 0.01 g precision
Net pouch weight control (1,350 g ±5 g) and sample weighing.
TÜRKAK AB-0128-K · TS EN 196-1 · TSE
Quality & Laboratory
Comprehensive quality system meeting every requirement of TS EN 196-1
In our fully equipped quality control laboratory within the production facility, all tests required by TS EN 196-1 are performed daily. All our instruments are calibrated annually by TÜRKAK accredited (AB-0128-K, AB-0220-K) laboratories.
TS EN 196-1 STANDART EKİPMAN
TS EN 196-1 standard equipment
Accredited instruments used in norm sand production and daily self-control.
Moisture Analyzer
Precisa XM 10 SE · Halogen
Sample moisture measurement (≤0.2%). Fast drying test at 105°C halogen lamp.
Oven (Drying)
Elektro-mag M 420 P
Constant 105°C pouch-content moisture removal. Drying tests.
Test Sieve Set
Impact ISO 3310-1 · 80 μm – 2 mm
TS EN 196-1 Table 1 particle size distribution analysis. 6-stage stainless steel sieve series.
Mortar Mixer
UTEST Sense 2021 A
Water + cement + sand homogenization. TS EN 196-1 standard mixer, precise rotation control.
Prism Mould
UTEST CM-6-196
40×40×160 mm three-cavity steel prism mould. TS EN 196-1 standard sample form.
Jolting Apparatus
UTEST UTCM-0890
60 jolts in 60 seconds. Standard compaction of mortar poured into prism mould.
Curing Cabinet
UTEST Climate
20±1°C and 95%+ humidity. Standard curing environment for 2-7-28 day strength.
Compression / Flexural Tester
UTEST UTCM-3742 / UTCM-6431
Compression 2,400 ±200 N/s · Flexural 50 ±10 N/s. Digital control, touch panel.
EKSTRA KALİTE TESTLERİ
Extended laboratory equipment
Beyond TS EN 196-1, for extended silica quality testing.
Heating Plate
Becelec 2 · 920-1070°C
High temperature heating. Calcination and loss-on-ignition (LOI) pre-tests.
Ash Furnace
High-temperature steel body
Burning organic residue at high temperatures. Additional test for purity verification.
TS EN 196-1 MADDE 11.2.4
Daily Self-Control System
As required by TS EN 196-1 Article 11.2.4, samples taken daily from each production batch are subjected to the following controls and recorded:
Her parti · Her vardiya
Daily Self-Controls
- Moisture determination — each batch, target ≤ 0.2%
- Particle size analysis (sieve) — TS EN 196-1 Table 1
- Package net weight verification — 1,350 ± 5 g
- Laboratory temperature and humidity record (20±2°C / ≥50%)
- Curing cabinet temperature record (20±1°C)
Her ay
Monthly Controls
- Comparison test with CEN Reference Sand (Normensand)
- Compressive strength test (2/7/28 day) — with CEM I 42.5 R
- Flexural strength test (2/7/28 day)
- Periodic verification of all instruments
ÜRETİM AKIŞI
Production and Control Process
- 1
Raw Material Reception
Particle shape, silica content and impurity control at raw silica sand entry.
- 2
Production
Washing, drying, sieving and classification. Automatic control at every stage.
- 3
Self-Control
Moisture and sieve analysis for each batch. Recorded in FR-14/FR-15 forms.
- 4
Packaging
Packaging with 1,350 g ± 5 g precision. Sealing control of plastic wrap.
- 5
Strength Test
2, 7, and 28 day compressive and flexural strength tests. CEN comparison.
- 6
Shipping
Shipping with FIFO principle. Delivered with fully traceable lot information.
Standart kuma uygun, akreditasyon ile doğrulanmış.
Tüm ekipman ve yıllık kalibrasyon kayıtları belge ile sunulur.